Automatic Press On Capping Machine With Cap Elevator
The SunAura automatic press on capping machine with cap elevator is designed for high-efficiency cap application on bottles of various sizes. With a capping speed of 30-100 bottles per minute and adjustable capping pressure, it handles cap diameters from 15mm to 80mm with precision. The integrated cap elevator ensures continuous cap supply, while the 304 stainless steel construction meets pharmaceutical and food industry standards.
Product Description
The automatic press on capping machine features a cap elevator system that automatically feeds and orientates caps to the capping station, ensuring uninterrupted production. The press-on capping mechanism applies consistent downward pressure to securely seal caps onto bottles without damage to the cap or bottle. With adjustable capping pressure and a speed range of 30-100 BPM, the machine adapts to various cap types including screw caps, press-on caps, and flip-top caps.
Built with 304 stainless steel and designed for easy maintenance, the machine operates at 0.4-0.6MPa air pressure and supports 220V/380V power supply configurations. The compact design (3000L×1000W×2300H mm) and 400kg weight make it suitable for integration into existing packaging lines with minimal floor space requirements.
Technical Features
| Machine Material | 304 stainless steel |
| Capping Speed | 30-100 Bottles Per Minute (BPM) |
| Applicable Bottle Height | 50-300mm (customizable) |
| Applicable Cap Diameter | 15-80mm (customizable) |
| Capping Pressure | Adjustable |
| Air Pressure | 0.4-0.6MPa |
| Voltage (V/Hz) | 220V/380V, 50/60Hz (customizable) |
| Machine Dimensions | 3000L×1000W×2300H mm |
| Net Weight | 400kg |
Key Features
- Cap Elevator System: Automatic cap feeding and orientating elevator ensures continuous cap supply to the capping station, eliminating manual cap loading and reducing labor costs.
- Adjustable Capping Pressure: Precision pressure control mechanism allows fine-tuning of capping force for different cap types and bottle materials, preventing cap damage or loose seals.
- 30-100 BPM High Speed: Variable speed operation from 30 to 100 bottles per minute accommodates both small-batch and high-volume production requirements.
- Wide Cap Diameter Range: Handles cap diameters from 15mm to 80mm with quick-change tooling, supporting screw caps, press-on caps, flip-top caps, and sports caps.
- 304 Stainless Steel Construction: Food-grade and pharmaceutical-grade materials throughout, meeting GMP, FDA, and CE compliance standards for hygienic operation.
- Bottle Height Flexibility: Adjustable bottle handling system accommodates bottle heights from 50mm to 300mm with tool-free changeover for different container formats.
- Anti-Slip Capping Mechanism: Specially designed capping heads grip caps securely without slippage, ensuring consistent torque application and reliable seal integrity.
- Low Air Consumption: Optimized pneumatic system operates at 0.4-0.6MPa, reducing energy costs while maintaining consistent capping performance.
- No-Container No-Cap Safety: Intelligent sensor system prevents cap application when no container is present, reducing waste and preventing machine jams.
- Compact Footprint Design: Space-efficient design (3000×1000mm) allows easy integration into existing packaging lines with minimal floor space requirements.
Application Industries
- Food & Beverage Industry: Capping of cooking oil bottles, sauce bottles, juice containers, and water bottles with various cap types and sizes.
- Pharmaceutical Industry: Application of child-resistant caps, tamper-evident seals, and pharmaceutical bottle closures meeting GMP standards.
- Cosmetics & Personal Care: Capping of shampoo bottles, lotion containers, cream jars, and cosmetic packaging with precision pressure control.
- Chemical & Detergent Industry: Sealing of detergent bottles, cleaning agent containers, and chemical product packaging with secure press-on caps.
- Nutritional Supplements: Capping of vitamin bottles, supplement containers, and health product packaging with tamper-evident features.
- Beverage Industry: Application of sports caps, flip-top caps, and beverage bottle closures at high production speeds.
Frequently Asked Questions
What types of caps can the press on capping machine handle?
The machine handles a wide variety of cap types including screw caps, press-on caps, flip-top caps, sports caps, and tamper-evident caps with diameters from 15mm to 80mm. Quick-change tooling enables fast format changeover between different cap sizes.
How does the cap elevator system work?
The cap elevator automatically feeds bulk caps from a hopper, orientates them correctly, and delivers them to the capping station. This ensures continuous cap supply without manual intervention, reducing labor costs and preventing production interruptions.
What is the capping speed range of this machine?
The machine operates at 30-100 bottles per minute (BPM), with variable speed control to match your production line requirements. The speed can be adjusted via the control panel to accommodate different cap types and bottle sizes.
Can the capping pressure be adjusted for different products?
Yes, the capping pressure is fully adjustable to accommodate different cap materials, bottle types, and sealing requirements. This prevents cap damage on fragile containers while ensuring secure seals on rigid bottles.
What bottle sizes can the machine accommodate?
The machine handles bottle heights from 50mm to 300mm and cap diameters from 15mm to 80mm. Both parameters are customizable, and tool-free changeover enables quick format changes for different bottle sizes.
What are the power and air requirements?
The machine operates on 220V/380V, 50/60Hz power supply (customizable for your region) and requires 0.4-0.6MPa compressed air. The power consumption is optimized for energy efficiency in continuous operation.
Is the machine suitable for pharmaceutical applications?
Yes, the 304 stainless steel construction meets GMP, FDA, and CE standards for pharmaceutical and food applications. The machine supports tamper-evident and child-resistant cap application for pharmaceutical packaging requirements.
Get In Touch
Need a reliable automatic press on capping machine for your production line? SunAura Machinery provides customized capping solutions with cap elevator integration, CE certification, and factory direct pricing.