New Energy Industry Packaging Line Solutions
Tailored automated packaging lines for high-value battery modules, solar panels, and energy storage systems — engineered around zero-defect vision inspection, multi-layer protection, and gentle precision handling of sensitive components.
Request a Quote Download BrochureIntegrated Process Flow
A continuous, synchronized line that sequences stacking, multi-axis strapping, dual vision verification, top-sheet covering, and rotary-arm stretch wrapping — all orchestrated by a central PLC for consistent cycle times and full process traceability.
Stacking Machine
Automated layer stacking of modules on pallets
Transfer Conveyor
Gentle indexing between process stations
Top Strapping ×3
Multi-band top reinforcement at 3 axes
Vision Inspection
First-pass placement & orientation check
Central Control
PLC orchestration & data logging
Horizontal Strapping + Corner Protector
Side banding with edge protection
Vision Inspection
Second-pass final quality verification
Top Film Covering
Dust & moisture top-sheet protection
Rotary Arm Wrapper
Stable-load rotary-arm stretch wrapping
Core Equipment List
Every station is engineered and integrated in-house at our 48,000 m² Qingdao facility, then FAT-tested as a complete line before shipment.
Stacking Machine
Precision layer-by-layer stacking of battery/PV modules with programmable layer counts and gentle gripper handling.
View Palletizers →Transfer Conveyor
Modular chain and roller conveyors with soft-start indexing to avoid jarring sensitive energy components.
View Conveyors →Top Strapping Machine (×3)
Three-axis top strapping stations apply PET/PP bands across the top for multi-directional load stability.
View Strapping Machines →Vision Inspection System
High-resolution cameras with ±0.5 mm repeatability verify alignment, label presence, and surface defects.
Related Inspection →Central Control System
Master PLC with HMI, recipe management, OEE tracking, and full process-data logging for traceability.
Data & Traceability →Horizontal Strapping Machine
Side-mounted horizontal banding secures the load laterally and locks in the corner-protector applicator.
View Strapping Machines →Corner Protector Applicator
Automatically applies cardboard edge boards at all four corners to prevent crush and edge damage.
View Strapping Machines →Top Film Covering Machine
Applies a protective top-sheet film to shield modules from dust and moisture during storage and transit.
View Stretch Wrappers →Rotary Arm Stretch Wrapper
Fixed-load rotary-arm wrapper with top-plate hold-down, ideal for tall, light, or unstable pallets.
View Stretch Wrappers →Technical Specifications
| New Energy Packaging Line — Standard Configuration | |
|---|---|
| Module Dimensions (Max) | Up to 1200 × 800 mm (custom sizes available) |
| Stack Height (Max) | Up to 1500 mm |
| Line Capacity | 10 – 30 modules / hour (configurable by cycle time) |
| Equipment Count | 10 – 12 integrated units |
| Footprint (Approx.) | ~25 × 8 m |
| Power Supply | 380V / 50Hz, 3-phase, ~45 kW total |
| Compressed Air | 0.6 – 0.8 MPa, ~1.5 m³/min |
| Vision Inspection Accuracy | ±0.5 mm repeatability |
| Control Platform | PLC + HMI, remote diagnostics ready |
| Warranty & Support | 12-month warranty; lifetime technical support |
Specifications are reference values for a standard configuration. Final parameters are confirmed after on-site survey and project requirements review.
Why Choose SunAura for New Energy Packaging
Dual Vision Inspection for Zero Defects
Two independent vision stations catch misalignment, missing labels, and surface defects before and after secondary packaging — pushing outgoing quality toward zero-defect shipping.
Multi-Layer Protective Packaging
Three top straps + horizontal strapping + corner protectors + top film + rotary-arm stretch film form a layered protection system that survives long-distance and overseas logistics.
Precision Handling for Sensitive Components
Soft-start conveyors, vacuum/soft grippers, and acceleration-controlled transfer minimize vibration and shock to delicate battery cells, PV panels, and fuel-cell stacks.
Full Traceability via Central Control
Every cycle logs module ID, strapping count, vision results, and wrap parameters to the central system — supporting audit trails and end-customer traceability requirements.
Typical Applications
EV Battery Modules
High-voltage prismatic and pouch battery modules for electric vehicles, requiring ESD-safe, vibration-controlled packaging.
Solar PV Panels
Photovoltaic module packaging with corner protection and moisture barrier for global distribution.
Energy Storage Systems
ESS battery racks and cabinet sub-assemblies, secured for inland and export shipment.
Fuel Cell Stacks
Sensitive fuel-cell stack assemblies demanding precision handling and clean-room-compatible line integration.
Battery Cells
Individual cylindrical, prismatic, and pouch cells in trays or totes, stacked and wrapped for factory and outbound logistics.
Certifications & Quality Assurance
CE Certified
EU machinery directive compliance
ISO 9001
Quality management system
SGS Tested
Third-party inspection reports
12-Month Warranty
Standard parts & labor coverage
Lifetime Support
Remote & on-site service
Frequently Asked Questions
How do you ensure zero defects on sensitive battery modules?
We deploy two independent vision inspection stations — one after top strapping and one after horizontal strapping. Each station uses high-resolution cameras, structured lighting, and ±0.5 mm repeatability to verify module alignment, label presence, and surface defects. Failed units are automatically diverted before stretch wrapping, and every result is logged to the central control system for traceability.
Can the line handle different module sizes on the same shift?
Yes. Recipes are stored in the central HMI so operators can switch between module dimensions, stack heights, and strapping patterns with one touch. Changeovers typically take under 10 minutes, and key stations auto-adjust to the new recipe dimensions.
What is the typical lead time for a complete new-energy packaging line?
Standard configurations typically ship in 90–120 days after design freeze. Customized lines with specialized vision, ESD control, or clean-room integration may require 120–150 days. Every line undergoes a full Factory Acceptance Test (FAT) at our Qingdao facility before shipment.
Do you support remote monitoring and predictive maintenance?
Yes. The central control system includes remote diagnostics, OEE tracking, and alarm logging. Customers can optionally enable a secure VPN for our engineering team to monitor line health, review trends, and perform preventive maintenance without an on-site visit.
Is this line suitable for overseas installation?
Absolutely. We regularly ship complete lines to Southeast Asia, Europe, and North America. Machines are CE-marked, voltage and plug configurations are adapted to local standards, and we provide bilingual documentation plus remote or on-site commissioning support.
Ready to Automate Your New Energy Packaging Line?
Share your module dimensions, production rate, and packaging requirements — our engineers will design a tailored line with a layout drawing and quotation within 3 working days.
Contact Our Engineer