Horizontal Wrapping Machine (Large)
Heavy-duty horizontal orbital wrapping machine for large long products: big pipes, steel beams, large profiles. Wraps L1000-6000mm × W300-1500mm × H100-1000mm, 20-30 pieces/hour. 0-60rpm rotary ring, 2000kg conveyor capacity. Heavy-duty 12000×1500×1500mm system.
Overview
The PW-HL6000 is our heavy-duty horizontal orbital wrapping machine, designed for wrapping large, long and heavy products such as big diameter pipes, steel beams, large aluminum profiles, construction materials and oversized long items. The robust construction and heavy-duty conveyor system handle products up to 6000mm in length and 2000kg in weight, providing complete spiral wrapping protection.
Accommodates products from 1000-6000mm in length, 300-1500mm in width and 100-1000mm in height, with a throughput of 20-30 pieces per hour. The rotary ring spins at 0-60rpm with variable speed control, and the heavy-duty conveyor line (6000×1500mm) supports products up to 2000kg. The overall system dimensions are 12000×1500×1500mm, designed for industrial facilities with adequate floor space.
The horizontal spiral wrapping pattern provides complete coverage for large long products, protecting against dust, moisture and corrosion during storage and overseas transport. The heavy-duty conveyor can be integrated with existing material handling systems, cranes and forklift loading stations. Ideal for steel mills, pipe manufacturers, construction material suppliers and heavy industry. CE certified, with optional extended length, V-roller supports and custom configurations available.
Get a Quote for PW-HL6000
Send us your product size and daily output. We’ll confirm the right configuration and send a detailed quote within 24 hours. Free factory test with your products before you commit.
PW-HL6000 Specifications
Standard configuration parameters from factory documentation. Custom modifications available for product size, wrap dimensions, voltage and film type.
| Parameter | Specification |
|---|---|
| Product Length | 1000-6000mm |
| Product Width | 300-1500mm |
| Product Height | 100-1000mm |
| Wrapping Efficiency | 20-30 pieces/hour |
| Rotary Ring Speed | 0-60rpm, variable speed |
| Conveyor Line Dimensions (L × W) | 6000mm × 1500mm |
| Conveyor Load Capacity | 0-2000kg |
| Overall Dimensions (L × W × H) | 12000mm × 1500mm × 1500mm |
| Wrapping Pattern | Horizontal spiral (orbital) |
| Film Pre-Stretch Ratio | Up to 200% |
| Power Supply | 380V, 50/60Hz (customizable) |
| Certification | CE / ISO 9001 |
| Warranty | 12 months comprehensive, lifetime remote support |
Built for Reliable Daily Operation
Every component is selected for industrial durability and ease of maintenance.
Variable Frequency Drive
Inverter-controlled rotation with programmable soft start and stop. Eliminates sudden jerks that can damage unstable loads.
Pre-Stretch Film Carriage
Mechanical pre-stretch system stretches film up to 250% before application. Cuts film cost per unit by 40-60%.
Reinforced Steel Frame
Heavy-gauge steel construction with reinforced supports. Industrial bearings for continuous operation in demanding environments.
Intuitive Control Panel
Simple push-button controls with adjustable wrap cycles and film tension. No specialized training required for operators.
Low Maintenance Design
Accessible components, standard industrial parts, and lubrication points. Most routine maintenance performed by in-house team.
48-Hour Run Test
Every machine runs continuously for 48 hours at rated speed before shipment. Tested with your actual product samples when provided.
Built for Horizontal Wrapping Machine Large Applications
Trusted across industries where specialized wrapping is critical.
Large Construction
Perfect for wrapping large construction materials, precast concrete elements, and oversized building products.
Heavy Steel & Metal
Ideal for wrapping large steel beams, heavy metal profiles, and industrial metal products requiring robust wrapping.
Large Timber
Designed for wrapping large timber packs, engineered wood products, and heavy lumber for transport and export.
Large Automotive
Suitable for wrapping large automotive components, vehicle frames, and heavy assembly parts requiring protection.
Large Glass & Windows
Gentle wrapping for large glass panels, curtain wall units, and oversized window products for safe transport.
Large Machinery
Reliable wrapping for large industrial machines, equipment frames, and oversized mechanical components.
Oversized Logistics
Ideal for logistics companies handling oversized and heavy long products that standard wrappers cannot accommodate.
Power Equipment
Suitable for wrapping large power equipment, transformers, and electrical infrastructure components.
Understanding the Wrapping Process
Step-by-step operation for consistent results.
Load Large Product onto Heavy-Duty Conveyor
Use a forklift or overhead crane to place the large or heavy product onto the heavy-duty infeed conveyor. The large horizontal wrapper handles products up to 6000mm diameter and 12000mm length, with custom sizes available for even larger products. The reinforced conveyor supports loads up to 5000kg.
Product Enters Large Wrapping Ring
The heavy-duty conveyor transports the product through the large horizontal wrapping ring. Advanced photo-eye sensors detect the product dimensions and automatically adjust the wrapping ring diameter and film tension. No manual adjustment needed for different product sizes within the capacity range.
Ring Positions & Film Attaches
The large horizontal wrapping ring positions around the product. The film tail is automatically attached to the product using a heavy-duty mechanical clamp system. For very large or irregular products, the operator may manually assist with initial film attachment. The system verifies film attachment before starting the wrapping cycle.
Heavy-Duty Horizontal Spiral Wrapping
As the large product moves through the ring horizontally, the ring rotates around the product, applying stretch film in a spiral pattern. The heavy-duty conveyor speed and ring rotation speed are precisely synchronized to create a consistent, overlapping wrap pattern. Film tension is precisely controlled to prevent product deformation while ensuring secure wrapping for heavy loads.
Film Cut & Large Product Exits
Once the large product has passed through the wrapping ring and the entire length is covered, the film is automatically cut and clamped for the next cycle. The heavy-duty conveyor discharges the wrapped product to the outfeed station. The system is immediately ready for the next product, achieving 5-15 products/hour depending on size and weight.
How to Choose the Right Horizontal Wrapping Machine Large
Key factors for your specific operation.
| Factor | Recommendation |
|---|---|
| Product Size Range | Standard up to 6000mm diameter, 12000mm length. Custom sizes available for even larger products. Measure your largest product before ordering. |
| Load Weight Capacity | Heavy-duty conveyor supports up to 5000kg. Reinforced structure for heavy loads. Custom capacity available for products up to 10,000kg. |
| Product Type | Designed for large, heavy, long, or oversized products. Ideal for large steel beams, precast concrete, heavy timber, and machinery. Not suitable for standard pallets. |
| Throughput | Rated 5-15 products/hour depending on product size, weight, and wrapping program. For higher volumes, consider faster conveyor speeds or multiple machines. |
| Film Type | Uses 750mm wide machine-grade stretch film (20-30 micron) for large products. Pre-stretch ratio up to 200%. Film consumption varies by product size, typically 100-300g per product. |
| Floor Space | Footprint approximately 15000×8000mm including infeed/outfeed conveyor. Requires adequate ceiling height of 8000mm minimum for large ring movement. Custom conveyor lengths available. |
Expert Selection Tips
- Large horizontal wrappers require significant floor space — plan layout carefully before installation
- Measure your longest, widest, and heaviest products before ordering to ensure capacity
- For very heavy products, ensure floor can support dynamic loads during conveyor operation
- For products with sharp edges, add heavy-duty corner protection to prevent film tearing
- Consider adding VCI film option for large metal products requiring corrosion protection
- Request factory test with your actual large products to verify wrapping quality and film consumption
Real Results from Real Customers
See how companies improved efficiency.
Precast Concrete Manufacturer Reduces Transit Damage by 60%
Challenge: A precast concrete manufacturer wrapping 20 large precast elements daily experienced 12% transit damage rate due to inadequate wrapping. Their manual wrapping could not provide consistent coverage for the large, heavy concrete elements, leading to chipping and cracking during transport.
Solution: Installed PW-HL6000 large horizontal wrapping machine with heavy-duty conveyor. Implemented specialized wrapping program for precast concrete elements with edge protection. Added foam corner application before wrapping.
Results: Transit damage rate reduced from 12% to 4.8% (60% reduction). Annual savings of $65,000 in damaged precast elements and rework. Wrapping time reduced from 45 to 15 minutes per element (67% faster). Labor reduced by 3 workers. Wrapping quality consistency improved to 97%. Customer complaints about damaged concrete eliminated. Complete ROI achieved in 9 months.
Large Steel Fabricator Doubles Wrapping Capacity
Challenge: A large steel fabricator wrapping 15 heavy steel beams and structural components daily was limited by manual wrapping that took 60-90 minutes per beam. They could not keep up with production demand, creating a bottleneck at the wrapping station.
Solution: Deployed PW-HL6000 large horizontal wrapper with heavy-duty conveyor automation. Implemented standardized wrapping programs for different steel beam sizes. Added automatic beam centering for consistent wrapping. VCI film option for corrosion protection.
Results: Wrapping capacity increased from 15 to 30 beams/day (100% improvement). Wrapping time reduced from 75 to 20 minutes per beam (73% faster). Labor reduced by 4 workers. Film consumption reduced by 35% due to precise horizontal wrapping. Corrosion damage during storage eliminated. Production bottleneck at wrapping station eliminated. Complete ROI achieved in 8 months.
Curtain Wall Manufacturer Achieves Zero Glass Breakage
Challenge: A curtain wall manufacturer wrapping 10 large glass curtain wall units daily experienced 8% glass breakage during transit. Their manual wrapping could not provide consistent, gentle wrapping for the large, fragile glass units, leading to costly breakage and project delays.
Solution: Installed PW-HL6000 large horizontal wrapping machine with ultra-gentle film tension settings. Implemented specialized wrapping program for large glass units with comprehensive edge and corner protection. Added foam edge application before wrapping.
Results: Glass breakage during transit reduced from 8% to 0% (100% reduction). Annual savings of $80,000 in broken glass and rework. Wrapping time reduced from 60 to 20 minutes per unit (67% faster). Labor reduced by 3 workers. Wrapping quality consistency improved to 99.5%. Project delays due to broken glass eliminated. Customer satisfaction significantly improved. Complete ROI achieved in 7 months.
Keep Your Horizontal Wrapping Machine Large Running at Peak Performance
Regular maintenance ensures years of reliable operation.
Maintenance Schedule
| Frequency | Tasks |
|---|---|
| Daily | Clean large wrapping ring and heavy-duty conveyor. Check film roll. Inspect sensors. Verify emergency stops. Check ring rotation smoothness. Lubricate heavy-duty chains. |
| Weekly | Inspect large ring drive belt. Clean film carriage rails. Check limit switches. Inspect electrical cabinet. Verify ring alignment. Tighten heavy-duty structural bolts. Check conveyor rollers. |
| Monthly | Lubricate all heavy-duty bearings. Inspect pre-stretch rollers. Check large ring bearing. Inspect heavy-duty film cutter. Verify safety guards. Test PLC. Clean large motor vents. |
| Quarterly | Replace large drive belt if worn. Check heavy-duty gearbox oil. Calibrate sensors. Inspect heavy-duty film clamp. Verify grounding. Check heavy-duty conveyor rollers and bearings. |
| Annually | Complete heavy-duty gearbox oil change. Replace large ring bearings. Full heavy-duty system inspection. Electrical insulation test. Update PLC firmware. Performance validation with actual large, heavy products. |
Common Troubleshooting
Symptom: Large wrapping ring does not rotate
Cause: Heavy-duty drive motor overload, VFD fault, drive belt broken, or safety guard interlock triggered.
Solution: Check VFD display for error code. Reset heavy-duty motor overload. Inspect large drive belt. Verify all safety guards closed. Check large ring bearing for seizure. Contact support if VFD error persists.
Symptom: Heavy-duty conveyor does not move
Cause: Conveyor drive motor fault, overload triggered, chain broken, or product exceeds weight capacity.
Solution: Check conveyor drive motor and VFD for errors. Reset motor overload. Inspect conveyor chain for breakage. Verify product weight is within capacity. Check for obstructions in conveyor path. Inspect conveyor bearings. Contact support if issue persists.
Symptom: Film breaks on large sharp products
Cause: Product has very sharp corners or edges, film tension too high, or no heavy-duty corner protection applied.
Solution: Apply heavy-duty corner protection (cardboard, foam, or wood) to sharp edges before wrapping. Reduce film tension setting. Verify film is appropriate heavy-duty grade (25-30 micron). Check for burrs or sharp protrusions. Consider using wider film (750mm) for better coverage.
Symptom: Large product vibrates on conveyor
Cause: Conveyor rollers worn, product not properly supported, or floor mounting loose.
Solution: Inspect conveyor rollers for wear and replace if necessary. Verify product is properly supported on conveyor. Check and tighten floor anchor bolts. Ensure conveyor is level. Inspect conveyor frame for structural damage. Consider adding additional support rollers for very heavy products.
Engineered for Reliability, Tested for Excellence
Every Horizontal Wrapping Machine Large undergoes rigorous quality control and 48-hour testing.
CE Certified
Meets EU safety, health, and environmental standards.
ISO 9001:2015
Quality management system for consistent manufacturing.
48-Hour Run Test
Continuous testing at rated speed before shipment.
EN ISO 12100
Machinery safety standard for risk assessment and ergonomic design.
EN 60204-1
Electrical equipment safety standard for wiring, grounding, and emergency stop.
EMC Directive
Electromagnetic compatibility for emission and immunity performance.
Four-Stage Quality Control
Incoming Inspection
All materials verified against specifications.
In-Process Checks
Welding, machining, assembly verified at each stage.
Performance Testing
48-hour continuous run test with actual load.
Final Verification
Complete inspection including documentation and packaging.
Compliance Documentation Available
Every Horizontal Wrapping Machine Large comes with complete technical documentation for your compliance records:
- EU Declaration of Conformity — Signed declaration confirming compliance with EU Machinery Directive 2006/42/EC
- CE Certificate — Issued by accredited Notified Bodies (UDEM, SGS, ICR)
- Technical File — Design drawings, risk assessments, electrical schematics, and component lists
- Test Reports — 48-hour run test data, electrical safety test results, and noise measurements
- Operation & Maintenance Manual — Detailed instructions for installation, operation, and maintenance
Third-party certified by UDEM, SGS, and ICR — all accredited Notified Bodies under the EU Machinery Directive. View all certifications and patents →
Common Questions
Ready to Automate Your Packaging?
Send us your product size, daily output and floor layout. Our engineers will confirm the PW-HL6000 is the right fit and send a detailed quote within 24 hours. Free factory test with your actual products before you commit.