Online Pallet Wrapper with Conveyor
Conveyor-integrated turntable pallet wrapper for continuous inline production. Wraps 30 pallets/hour with 2000kg capacity on a Ø2000mm turntable. Variable speed 0-12rpm, integrates seamlessly with case sealers, strappers and conveyor lines.
Overview
The PW-OL2000 is our conveyor-integrated online turntable pallet wrapper, designed for facilities that need continuous inline pallet wrapping at up to 30 pallets per hour. The built-in conveyor system moves pallets onto the turntable, wraps them automatically, and discharges them to the next station — no manual pallet handling required.
The Ø2000mm reinforced steel turntable handles loads up to 2000kg, while the variable-frequency drive provides smooth 0-12rpm rotation with soft start and stop. The conveyor direction accommodates pallets from 800-1400mm × 800-1300mm, with a wrap height of 1900mm. The pre-stretch film carriage stretches film up to 250% before application.
Integrates directly with existing conveyor lines, case sealers and strapping machines for a fully automated end-of-line packaging system. CE certified, with optional extended mast, top press and custom conveyor configurations available.
Get a Quote for PW-OL2000
Send us your product size and daily output. We’ll confirm the right configuration and send a detailed quote within 24 hours. Free factory test with your products before you commit.
PW-OL2000 Specifications
Standard configuration parameters from factory documentation. Custom modifications available for product size, wrap dimensions, voltage and film type.
| Parameter | Specification |
|---|---|
| Conveyor Direction (Pallet Size L × W) | 800-1400mm × 800-1300mm |
| Maximum Wrap Height | 1900mm |
| Wrapping Efficiency | 30 pallets/hour |
| Turntable Speed | 0-12rpm, variable frequency, soft start/stop |
| Turntable Diameter | Ø2000mm |
| Maximum Load Weight | 2000kg |
| Film Pre-Stretch Ratio | Up to 250% |
| Film Width | 500mm standard |
| Power Supply | 220V/380V, 50/60Hz (customizable) |
| Overall Footprint (L × W) | 2895mm × 2100mm |
| Certification | CE / ISO 9001 |
| Warranty | 12 months comprehensive, lifetime remote support |
Built for Reliable Daily Operation
Every component is selected for industrial durability and ease of maintenance.
Variable Frequency Drive
Inverter-controlled rotation with programmable soft start and stop. Eliminates sudden jerks that can damage unstable loads.
Pre-Stretch Film Carriage
Mechanical pre-stretch system stretches film up to 250% before application. Cuts film cost per unit by 40-60%.
Reinforced Steel Frame
Heavy-gauge steel construction with reinforced supports. Industrial bearings for continuous operation in demanding environments.
Intuitive Control Panel
Simple push-button controls with adjustable wrap cycles and film tension. No specialized training required for operators.
Low Maintenance Design
Accessible components, standard industrial parts, and lubrication points. Most routine maintenance performed by in-house team.
48-Hour Run Test
Every machine runs continuously for 48 hours at rated speed before shipment. Tested with your actual product samples when provided.
Trusted Across 8 Industries
The Online Pallet Wrapper with Conveyor delivers consistent wrapping performance in demanding production environments worldwide.
High-Volume Manufacturing
Perfect for production lines outputting 30+ pallets per hour requiring uninterrupted inline wrapping.
Distribution Centers
Integrates seamlessly with conveyor systems in high-throughput distribution and fulfillment centers.
Beverage Production
Ideal for bottling plants and beverage factories wrapping pallets at consistent production line speed.
Canned Food Processing
Reliable inline wrapping for canned goods production lines with strict hygiene requirements.
Personal Care & Cosmetics
Gentle wrapping tension protects delicate cosmetic packaging while maintaining line efficiency.
Pharmaceutical Manufacturing
Validated wrapping process suitable for pharmaceutical production environments with documentation requirements.
Automotive Parts
Handles heavy and irregular automotive component pallets with robust conveyor and wrapping system.
Food Processing Plants
Stainless steel options available for food processing environments requiring wash-down capability.
Automated Inline Wrapping Process
Seamlessly integrates with your conveyor line for uninterrupted production flow.
Pallet Enters Wrapping Station
The pallet automatically enters the wrapping station via powered conveyor. Photo-eye sensors detect pallet arrival and trigger the wrapping cycle. No manual intervention required.
Conveyor Positions & Locks Pallet
The conveyor precisely positions the pallet at the wrapping center. Locating pins or clamps secure the pallet to prevent movement during wrapping. The Ø2000mm turntable supports up to 2000kg loads.
Automatic Film Attachment
The film carriage automatically attaches the film tail to the pallet load using a mechanical clamp or welding system. Operator does not need to manually attach film, improving safety and efficiency.
Automated Wrapping Cycle
The turntable rotates at 0-12rpm with variable frequency drive. The film carriage moves up and down according to the programmed wrapping pattern. Pre-stretch film carriage stretches film up to 250% for maximum cost savings.
Film Cut & Pallet Exits
Once wrapping is complete, the machine automatically cuts and clamps the film. The conveyor discharges the wrapped pallet to the next station. The system is immediately ready for the next pallet, achieving 30 pallets/hour throughput.
Selecting the Right Online Pallet Wrapper with Conveyor
Key decision factors to ensure optimal fit for your production line.
| Factor | Recommendation |
|---|---|
| Line Speed Requirement | Rated at 30 pallets/hour. For speeds exceeding 40 pallets/hour, consider the Rotary Arm Wrapper PW-RA1500 (60-120 pallets/hour). |
| Conveyor Integration | Standard conveyor height 500mm. Custom heights and widths available to match existing line. Supports both roller and chain conveyor options. |
| Pallet Weight | Standard capacity 2000kg. For heavier loads up to 3000kg, reinforced turntable and conveyor options available. |
| Automation Level | Fully automatic inline operation with automatic film attach/cut. Can integrate with PLC and factory automation systems via Ethernet/IP or Modbus. |
| Floor Space | Compact footprint 2895×2100mm. Requires adequate clearance for conveyor infeed and outfeed. Minimum ceiling height 3500mm recommended. |
| ROI Timeline | Typical ROI 6-9 months for operations currently using semi-automatic or manual wrapping. Labor savings of 1-2 operators per shift. |
Expert Advice
- Measure your existing conveyor height and width before ordering to ensure seamless integration
- Consider adding a top sheet dispenser for dust protection on pallets stored outdoors
- Request factory acceptance test (FAT) with your actual pallets before shipment
- Plan for adequate conveyor infeed/outfeed space — minimum 2 meters on each side
- Evaluate film consumption data — inline machines typically use 15-20% less film per pallet
- Check if your facility has compressed air available — some automatic film attachment options require pneumatics
Proven Results in Real Operations
See how companies achieved measurable improvements with our automated wrapping solutions.
Bottling Plant Triples Wrapping Throughput
Challenge: A major beverage bottling plant producing 600,000 bottles/day was bottlenecked at the wrapping station. Two semi-automatic machines could only handle 40 pallets/hour combined, causing line backups.
Solution: Installed two PW-OL2000 online pallet wrappers integrated directly into the production conveyor line. Added automatic top sheet dispensers and connected to plant PLC for production monitoring.
Results: Wrapping throughput increased to 60 pallets/hour per machine. Line backups eliminated. Labor reduced by 3 operators per shift. Film consumption decreased by 18% due to consistent pre-stretching. Complete ROI achieved in 5 months. Plant OEE improved by 12%.
E-Commerce DC Achieves 24/7 Unattended Wrapping
Challenge: A large e-commerce distribution center operating 24/7 needed a wrapping solution that could run unattended during night shifts. Their manual wrapping process required 2 operators per shift and had inconsistent quality.
Solution: Deployed three PW-OL2000 machines at key shipping dock locations. Integrated with warehouse conveyor system and WMS for automatic pallet routing. Added remote monitoring capabilities.
Results: Night shift wrapping now fully automated with zero operators required. Wrapping quality consistency improved to 99.5%. Transit damage rate reduced from 5% to 1.8%. Labor cost savings of $180,000 annually. System uptime >98% over 12 months of continuous operation.
Canned Food Manufacturer Cuts Film Costs by 40%
Challenge: A canned food manufacturer wrapping 25,000 pallets/year was spending $120,000 annually on stretch film. Their old machines had poor pre-stretch performance (only 150%) and inconsistent wrapping patterns.
Solution: Replaced four old machines with PW-OL2000 online wrappers featuring 250% pre-stretch carriages. Implemented optimized wrapping programs based on pallet type and weight. Installed film consumption monitoring.
Results: Film consumption per pallet reduced from 85g to 51g (40% reduction). Annual film cost savings of $48,000. Wrapping quality improved — zero film breakage during transit reported. Machine efficiency increased due to fewer film roll changes. Payback period: 14 months including machine investment.
Maximize Uptime with Proper Maintenance
Follow this schedule to keep your Online Pallet Wrapper with Conveyor operating at peak efficiency.
Maintenance Schedule
| Frequency | Tasks |
|---|---|
| Daily | Clean conveyor rollers and turntable. Check film roll quantity. Inspect photo-eye sensors for cleanliness. Verify emergency stops function. Check air pressure if pneumatic system equipped. Lubricate chain tensioner. |
| Weekly | Inspect conveyor belt/chain tension and condition. Clean film carriage guide rails. Check all limit switches. Inspect electrical cabinet for dust buildup. Verify conveyor alignment. Tighten conveyor mounting bolts. |
| Monthly | Lubricate all bearing points per lubrication chart. Inspect pre-stretch rollers for wear grooves. Check turntable drive chain tension. Inspect film cutting blade sharpness. Verify all safety guards secure. Test PLC communication. |
| Quarterly | Replace conveyor drive belt if showing cracks. Inspect and clean motor cooling fans. Check gearbox oil levels. Calibrate photo-eye sensors. Inspect welding/clamp mechanism for film attachment. Verify grounding connections. |
| Annually | Complete gearbox oil change. Replace pre-stretch roller bearings. Full conveyor system overhaul. Electrical system insulation test. Turntable bearing replacement. Update PLC firmware. Complete performance validation with actual load. |
Troubleshooting Guide
Symptom: Pallet does not stop at wrapping center
Cause: Photo-eye sensor misaligned, dirty, or faulty. PLC program timing incorrect. Conveyor speed too fast for braking distance.
Solution: Clean and realign photo-eye sensors. Check sensor output signal with multimeter. Adjust PLC deceleration timing. Reduce conveyor approach speed. Verify sensor mounting bracket is secure.
Symptom: Film does not attach automatically to load
Cause: Film clamp mechanism worn, pneumatic pressure insufficient, or film tail too short. Welding element dirty or faulty (if heat weld type).
Solution: Check pneumatic pressure (minimum 5 bar). Inspect and clean film clamp pads. Adjust film tail length setting. Clean welding element if applicable. Check solenoid valve operation. Replace worn clamp pads if necessary.
Symptom: Conveyor runs but turntable does not rotate
Cause: Turntable motor overload tripped, VFD fault, drive chain broken, or pallet not properly located.
Solution: Check VFD display for error code. Reset motor overload protector. Inspect drive chain for breakage or excessive slack. Verify pallet locating pins engaged. Check turntable bearing for seizure. Contact support if VFD error persists.
Symptom: Wrapped pallet has loose film at bottom
Cause: Insufficient bottom reinforcement revolutions, film tension too low at start, or film not properly clamped at beginning of cycle.
Solution: Increase bottom reinforcement revolutions by 1-2 in program settings. Increase initial film tension. Verify film clamp mechanism holds film securely at start. Check film roll is feeding freely without drag. Ensure pallet is properly centered on turntable.
Engineered for Reliability, Backed by Certifications
Every Online Pallet Wrapper with Conveyor undergoes rigorous quality control and 48-hour continuous testing before shipment.
CE Certified
Compliant with EU safety, health, and environmental protection standards for machinery.
ISO 9001:2015
Quality management system certified for consistent manufacturing and continuous improvement.
48-Hour Run Test
Each machine runs continuously for 48 hours at rated speed with actual load before leaving factory.
EN ISO 12100
Machinery safety standard for risk assessment and ergonomic design.
EN 60204-1
Electrical equipment safety standard for wiring, grounding, and emergency stop.
EMC Directive
Electromagnetic compatibility for emission and immunity performance.
Four-Stage Quality Control
Incoming Inspection
All materials and components verified against specifications upon arrival.
In-Process Checks
Welding, machining, and assembly verified at each production stage.
Performance Testing
48-hour continuous run test with actual load and film consumption measurement.
Final Verification
Complete inspection including documentation, accessories, and export packaging.
Compliance Documentation Available
Every Online Pallet Wrapper comes with complete technical documentation for your compliance records:
- EU Declaration of Conformity — Signed declaration confirming compliance with EU Machinery Directive 2006/42/EC
- CE Certificate — Issued by accredited Notified Bodies (UDEM, SGS, ICR)
- Technical File — Design drawings, risk assessments, electrical schematics, and component lists
- Test Reports — 48-hour run test data, electrical safety test results, and noise measurements
- Operation & Maintenance Manual — Detailed instructions for installation, operation, and maintenance
Third-party certified by UDEM, SGS, and ICR — all accredited Notified Bodies under the EU Machinery Directive. View all certifications and patents →
Common Questions
Ready to Automate Your Packaging?
Send us your product size, daily output and floor layout. Our engineers will confirm the PW-OL2000 is the right fit and send a detailed quote within 24 hours. Free factory test with your actual products before you commit.