Ring & Coil Wrapper Horizontal (Large)
Heavy-duty horizontal ring wrapping machine for large coils laid flat: big cable reels, steel wire coils, large hose coils, tire bundles. Wraps ID600-1500mm × OD700-2500mm, width 200-500mm, 20-45 pieces/hour. 0-60rpm, 2000kg capacity, 650mm table height. Heavy-duty 3200×2500×1800mm.
Overview
The PW-RH2500 is our heavy-duty horizontal ring wrapping machine for large coils, designed for wrapping big ring-shaped products laid flat (horizontal orientation) such as large cable reels, heavy steel wire coils, large hose coils, tire bundles and similar oversized toroidal items. The robust construction and heavy-duty rotating table handle coils up to 2000kg, while the wrapping ring provides complete toroidal spiral wrapping.
Accommodates coils with inner diameter 600-1500mm, outer diameter 700-2500mm and width 200-500mm, with a throughput of 20-45 pieces per hour. The work table is at 650mm height, and the wrapping ring rotates at 0-60rpm with variable speed control. Maximum coil weight is 2000kg. The heavy-duty frame dimensions are 3200×2500×1800mm, built for industrial environments with large heavy coils.
The horizontal orientation allows large heavy coils to be loaded by crane or forklift directly onto the rotating table. The ring wrapping pattern provides complete coverage of both flat faces and the circumferential edge, protecting large coils from dust, moisture and corrosion during storage and overseas transport. Ideal for cable manufacturers, steel wire producers, large hose companies and tire distributors. CE certified, with optional ID/OD range extension, crane loading integration and custom configurations available.
Get a Quote for PW-RH2500
Send us your product size and daily output. We’ll confirm the right configuration and send a detailed quote within 24 hours. Free factory test with your products before you commit.
PW-RH2500 Specifications
Standard configuration parameters from factory documentation. Custom modifications available for product size, wrap dimensions, voltage and film type.
| Parameter | Specification |
|---|---|
| Coil Inner Diameter (ID) | 600-1500mm |
| Coil Outer Diameter (OD) | 700-2500mm |
| Coil Width | 200-500mm |
| Wrapping Efficiency | 20-45 pieces/hour |
| Wrapping Ring Speed | 0-60rpm, variable speed |
| Work Table Height | 650mm |
| Maximum Coil Weight | 2000kg |
| Coil Orientation | Horizontal (laid flat) |
| Frame Type | Heavy-duty for large heavy coils |
| Wrapping Pattern | Horizontal ring (toroidal spiral) |
| Packaging Material | Stretch film or packaging tape |
| Power Supply | 380V, 50/60Hz (customizable) |
| Overall Dimensions (L × W × H) | 3200mm × 2500mm × 1800mm |
| Certification | CE / ISO 9001 |
| Warranty | 12 months comprehensive, lifetime remote support |
Built for Reliable Daily Operation
Every component is selected for industrial durability and ease of maintenance.
Variable Frequency Drive
Inverter-controlled rotation with programmable soft start and stop. Eliminates sudden jerks that can damage unstable loads.
Pre-Stretch Film Carriage
Mechanical pre-stretch system stretches film up to 250% before application. Cuts film cost per unit by 40-60%.
Reinforced Steel Frame
Heavy-gauge steel construction with reinforced supports. Industrial bearings for continuous operation in demanding environments.
Intuitive Control Panel
Simple push-button controls with adjustable wrap cycles and film tension. No specialized training required for operators.
Low Maintenance Design
Accessible components, standard industrial parts, and lubrication points. Most routine maintenance performed by in-house team.
48-Hour Run Test
Every machine runs continuously for 48 hours at rated speed before shipment. Tested with your actual product samples when provided.
Built for Ring Coil Wrapper Horizontal Large Applications
Trusted across industries where specialized horizontal coil wrapping is critical.
Large Cable Coils
Perfect for wrapping large cable coils, heavy wire bundles, and electrical products in horizontal orientation up to 2500mm.
Large Steel Coils
Ideal for wrapping large steel coils, heavy metal rings, and thick steel strips requiring robust protection.
Large Textile Rolls
Suitable for wrapping large textile rolls, carpet rolls, and heavy fabric products in horizontal orientation.
Large Packaging Rolls
Designed for wrapping large packaging material rolls, industrial film rolls, and similar products.
Construction Coils
Reliable wrapping for construction wire coils, rebar coils, and large building material coils.
Heavy Industrial Coils
Ideal for heavy industrial coils, large components, and heavy circular parts requiring secure packaging.
Power Cable Coils
Suitable for wrapping large power cable coils, high-voltage cable bundles, and electrical infrastructure products.
Automotive Large Coils
Gentle but robust wrapping for large automotive wire harness coils, cable assemblies, and related products.
Understanding the Horizontal Coil Wrapping Process
Step-by-step operation for consistent horizontal coil protection.
Load Large Coil Horizontally
Use a forklift or overhead crane to place the large coil horizontally onto the heavy-duty wrapping supports. The horizontal large ring wrapper handles coils up to 2500mm outer diameter and 2500mm width, with inner diameter from 400mm. The reinforced supports support loads up to 5000kg and automatically center the coil.
Large Horizontal Ring Positions Through Coil
The large horizontal wrapping ring passes through the center hole of the large coil. Advanced photo-eye sensors detect the coil dimensions and automatically adjust the wrapping ring position and film tension. No manual adjustment needed for different coil sizes within the capacity range. The large ring accommodates coils with varying outer diameters.
Heavy-Duty Film Attaches
The film tail is automatically attached to the coil using a heavy-duty mechanical clamp system. The system verifies film attachment before starting the wrapping cycle. For heavy or delicate coils, the operator may select appropriate film tension settings to ensure secure wrapping without damage.
Large Horizontal Ring Wrapping
The large horizontal ring rotates through the center of the coil, applying stretch film in a spiral pattern across the coil width. The large ring moves horizontally while rotating, creating a consistent, overlapping wrap pattern that fully covers the coil outer circumference and both side faces. Film tension is precisely controlled to prevent coil deformation while ensuring secure wrapping for heavy loads.
Film Cut & Large Coil Removed
Once the wrapping program completes, the film is automatically cut and clamped for the next cycle. The large horizontal ring returns to home position. The operator removes the wrapped large coil with a forklift or overhead crane. The system is immediately ready for the next coil, achieving 8-15 coils/hour depending on size and weight.
How to Choose the Right Ring Coil Wrapper Horizontal Large
Key factors for your specific horizontal coil wrapping operation.
| Factor | Recommendation |
|---|---|
| Coil Size Range | Standard up to 2500mm OD, 2500mm width, 400mm minimum ID. Custom sizes available for larger coils. Measure your largest coil before ordering. |
| Coil Weight | Heavy-duty supports support up to 5000kg. Because coil remains stationary, weight capacity is limited only by support strength. Custom capacity available for heavier coils up to 10,000kg. |
| Coil Type | Designed for horizontal wrapping of large, heavy cylindrical coils with center holes. Ideal for large cable coils, heavy steel coils, and similar products. Not suitable for solid cylinders without center holes. |
| Throughput | Rated 8-15 coils/hour depending on coil size, weight, and wrapping program. For higher volumes, consider multiple machines or automated loading systems. |
| Film Type | Uses 500-750mm wide machine-grade stretch film (17-25 micron). Pre-stretch ratio up to 200%. Film consumption typically 50-150g per coil depending on size. |
| Floor Space | Footprint approximately 5000×4000mm. Requires adequate clearance for large horizontal ring movement. Heavy-duty design requires solid floor foundation. |
Expert Selection Tips
- Large horizontal ring wrappers require solid floor foundation — verify floor load capacity before installation
- Measure your coil outer diameter, inner diameter, width, and weight before ordering to ensure capacity
- For very heavy coils (>3000kg), ensure forklift or crane capacity matches coil weight
- Consider adding VCI film option for large metal coils requiring corrosion protection
- Large horizontal wrapping provides full coverage including both side faces — superior to manual wrapping
- Request factory test with your actual large coils to verify wrapping quality and film consumption
Real Results from Real Customers
See how companies improved horizontal coil wrapping efficiency.
Large Cable Manufacturer Cuts Film Usage by 45%
Challenge: A large cable manufacturer wrapping 30 large cable coils daily was using manual wrapping that wasted significant film and had inconsistent quality. Wrapping took 30-45 minutes per coil, and film often did not cover the side faces properly, leading to moisture damage during outdoor storage.
Solution: Installed PW-RH2500 large horizontal ring coil wrapper with heavy-duty supports. Implemented optimized wrapping programs for different coil sizes. Added side-face coverage optimization and VCI film option.
Results: Film usage per coil reduced from 180g to 99g (45% reduction). Annual film savings of $12,000. Wrapping time reduced from 37 to 12 minutes per coil (68% faster). Labor reduced by 2 operators. Side-face coverage improved to 100%. Moisture damage during outdoor storage eliminated. Wrapping quality consistency improved to 98%. Complete ROI achieved in 8 months.
Large Steel Coil Processor Increases Wrapping Speed by 85%
Challenge: A large steel coil processor wrapping 25 heavy steel coils daily struggled with manual wrapping that took 45 minutes per coil and had inconsistent quality. Heavy coils were difficult to handle manually, leading to safety concerns and frequent film tearing on sharp coil edges.
Solution: Deployed PW-RH2500 large horizontal ring wrapper with heavy-duty supports and VCI film option. Implemented standardized wrapping programs for different coil sizes. Added automatic coil centering and edge protection.
Results: Wrapping speed increased from 1.3 to 2.4 coils/hour (85% improvement). Film tearing on sharp coil edges reduced by 90%. Labor reduced by 2 workers. Safety incidents related to heavy coil wrapping eliminated. Film consumption reduced by 30% due to precise large ring wrapping. Rust damage during storage reduced by 75%. Complete ROI achieved in 9 months.
Large Carpet Roll Processor Eliminates Wrapping Damage
Challenge: A large carpet roll processor wrapping 20 heavy carpet rolls daily experienced 8% product damage during wrapping due to excessive manual film tension and inconsistent wrapping. Large, delicate carpet rolls were easily deformed by manual wrapping, leading to customer complaints and product waste.
Solution: Installed PW-RH2500 large horizontal ring wrapper with ultra-gentle film tension settings. Implemented specialized wrapping program for large carpet rolls with optimized tension. Added automatic roll centering for consistent wrapping.
Results: Product damage during wrapping reduced from 8% to 0.8% (90% reduction). Annual savings of $20,000 in damaged carpet rolls. Wrapping time reduced from 40 to 12 minutes per roll (70% faster). Labor reduced by 2 operators. Wrapping quality consistency improved to 99%. Customer complaints about deformed rolls eliminated. Product presentation now meets premium brand standards. Complete ROI achieved in 7 months.
Keep Your Ring Coil Wrapper Horizontal Large Running at Peak Performance
Regular maintenance ensures years of reliable horizontal coil wrapping.
Maintenance Schedule
| Frequency | Tasks |
|---|---|
| Daily | Clean large horizontal ring and heavy-duty supports. Check film roll. Inspect sensors. Verify emergency stops. Check ring movement smoothness. Lubricate heavy-duty chains. |
| Weekly | Inspect large ring drive belt. Clean film carriage rails. Check limit switches. Inspect electrical cabinet. Verify ring alignment. Tighten heavy-duty structural bolts. Check supports level. |
| Monthly | Lubricate all heavy-duty bearings. Inspect pre-stretch rollers. Check large ring bearing. Inspect heavy-duty film cutter. Verify safety guards. Test PLC. Clean large motor vents. |
| Quarterly | Replace large drive belt if worn. Check heavy-duty gearbox oil. Calibrate sensors. Inspect heavy-duty film clamp. Verify grounding. Check heavy-duty supports and bearings. |
| Annually | Complete heavy-duty gearbox oil change. Replace large ring bearings. Full heavy-duty system inspection. Electrical insulation test. Update PLC firmware. Performance validation with actual large, heavy coils. |
Common Troubleshooting
Symptom: Large horizontal ring does not move
Cause: Heavy-duty drive motor overload, VFD fault, drive belt broken, or safety guard interlock triggered.
Solution: Check VFD display for error code. Reset heavy-duty motor overload. Inspect large drive belt. Verify all safety guards closed. Check large ring bearing for seizure. Contact support if VFD error persists.
Symptom: Heavy-duty supports do not rotate or move
Cause: Support drive motor fault, overload triggered, bearing worn, or coil exceeds weight capacity.
Solution: Check support drive motor and VFD for errors. Reset motor overload. Inspect support bearing for wear. Verify coil weight is within capacity. Check for obstructions. Inspect support drive chain. Contact support if issue persists.
Symptom: Film breaks on large sharp coils
Cause: Coil has very sharp edges, film tension too high, or no edge protection applied.
Solution: Apply edge protection (cardboard or foam) to sharp coil edges before wrapping. Reduce film tension setting. Verify film is appropriate heavy-duty grade (20-25 micron). Check for burrs or sharp protrusions. Consider using wider film (750mm) for better coverage.
Symptom: Large coil vibrates on supports
Cause: Support bearing worn, coil not properly centered, or floor mounting loose.
Solution: Inspect support bearing for wear and replace if necessary. Verify coil is properly centered on supports. Check and tighten floor anchor bolts. Ensure supports are level. Inspect support frame for structural damage. Consider adding additional support for very heavy coils.
Engineered for Reliability, Tested for Excellence
Every Ring Coil Wrapper Horizontal Large undergoes rigorous quality control and 48-hour testing.
CE Certified
Meets EU safety, health, and environmental standards.
ISO 9001:2015
Quality management system for consistent manufacturing.
48-Hour Run Test
Continuous testing at rated speed before shipment.
Four-Stage Quality Control
Incoming Inspection
All materials verified against specifications.
In-Process Checks
Welding, machining, assembly verified at each stage.
Performance Testing
48-hour continuous run test with actual coils.
Final Verification
Complete inspection including documentation and packaging.
Common Questions
Ready to Automate Your Packaging?
Send us your product size, daily output and floor layout. Our engineers will confirm the PW-RH2500 is the right fit and send a detailed quote within 24 hours. Free factory test with your actual products before you commit.