Radial Drum Wrapping Machine
Cylindrical radial drum wrapping machine for paper rolls, steel coils, wire reels and cylindrical products. Wraps Ø500-2000mm diameter, 400-3000mm width, 25-40 pieces/hour. 2000kg capacity, 0-12rpm rotary table, pit-mountable design.
Overview
The PW-RD2000 is our cylindrical radial drum wrapping machine, purpose-built for wrapping cylindrical products such as paper rolls, steel coils, wire reels, textile rolls and other round items that cannot be effectively wrapped on a standard turntable pallet wrapper. The radial wrapping pattern applies stretch film around the circumference and across the end faces of cylindrical loads.
Accommodates cylindrical products from Ø500-2000mm in diameter and 400-3000mm in width, with a throughput of 25-40 pieces per hour. The rotary table rotates at 0-12rpm with variable frequency control, and the table height of 500-1000mm can be pit-mounted (recessed into the floor) for easy loading of heavy rolls by crane or forklift. Maximum load capacity is 2000kg.
The radial wrapping pattern provides complete coverage of both the cylindrical surface and the end faces, protecting products from dust, moisture and damage during storage and transport. Ideal for paper mills, steel service centers, wire manufacturers and textile producers. CE certified, with optional V-shaped roller supports, extended width and custom configurations available.
Get a Quote for PW-RD2000
Send us your product size and daily output. We’ll confirm the right configuration and send a detailed quote within 24 hours. Free factory test with your products before you commit.
PW-RD2000 Specifications
Standard configuration parameters from factory documentation. Custom modifications available for product size, wrap dimensions, voltage and film type.
| Parameter | Specification |
|---|---|
| Cylindrical Product Diameter | Ø500-2000mm |
| Cylindrical Product Width | 400-3000mm |
| Wrapping Efficiency | 25-40 pieces/hour |
| Rotary Table Speed | 0-12rpm, variable frequency |
| Rotary Table Height | 500-1000mm (pit-mountable) |
| Maximum Load Weight | 2000kg |
| Wrapping Pattern | Radial (circumference + end faces) |
| Film Pre-Stretch Ratio | Up to 250% |
| Film Width | 500mm standard |
| Power Supply | 220V/380V, 50/60Hz (customizable) |
| Overall Dimensions (L × W × H) | 3000mm × 1800mm × 2400mm |
| Certification | CE / ISO 9001 |
| Warranty | 12 months comprehensive, lifetime remote support |
Built for Reliable Daily Operation
Every component is selected for industrial durability and ease of maintenance.
Variable Frequency Drive
Inverter-controlled rotation with programmable soft start and stop. Eliminates sudden jerks that can damage unstable loads.
Pre-Stretch Film Carriage
Mechanical pre-stretch system stretches film up to 250% before application. Cuts film cost per unit by 40-60%.
Reinforced Steel Frame
Heavy-gauge steel construction with reinforced supports. Industrial bearings for continuous operation in demanding environments.
Intuitive Control Panel
Simple push-button controls with adjustable wrap cycles and film tension. No specialized training required for operators.
Low Maintenance Design
Accessible components, standard industrial parts, and lubrication points. Most routine maintenance performed by in-house team.
48-Hour Run Test
Every machine runs continuously for 48 hours at rated speed before shipment. Tested with your actual product samples when provided.
Built for Radial Drum Wrapping Machine Applications
Trusted across industries where specialized wrapping is critical.
Chemical Industry
Perfect for wrapping drums of chemicals, solvents, and hazardous materials requiring secure transport.
Food & Beverage
Ideal for wrapping drums of food ingredients, edible oils, and beverage concentrates for safe distribution.
Pharmaceutical
Suitable for wrapping drums of pharmaceutical ingredients and raw materials with strict quality requirements.
Petroleum & Lubricants
Designed for wrapping drums of lubricants, greases, and petroleum products for industrial distribution.
Cosmetics & Personal Care
Gentle wrapping for drums of cosmetic ingredients, fragrances, and personal care raw materials.
Agricultural Chemicals
Reliable wrapping for drums of fertilizers, pesticides, and agricultural chemicals for farm distribution.
Industrial Coatings
Suitable for wrapping drums of paints, coatings, adhesives, and industrial chemical products.
Water Treatment
Ideal for wrapping drums of water treatment chemicals, resins, and filtration media.
Understanding the Wrapping Process
Step-by-step operation for consistent results.
Load Drum onto Conveyor
Place the drum (or multiple drums on a pallet) onto the infeed conveyor. The system automatically centers the drum for radial wrapping. Standard capacity handles drums from 200L to 1000L, with custom sizes available.
Drum Enters Wrapping Chamber
The conveyor transports the drum into the radial wrapping chamber. Photo-eye sensors detect the drum dimensions and automatically adjust the wrapping ring diameter and film tension. No manual adjustment needed for different drum sizes.
Radial Ring Positions Around Drum
The radial wrapping ring positions around the circumference of the drum. Unlike orbital wrappers, the radial ring wraps the drum horizontally around its circumference, providing excellent load stability for cylindrical products.
Radial Wrapping Cycle
The radial ring rotates around the drum, applying stretch film in a spiral pattern from bottom to top. The film carriage moves vertically while the ring rotates, creating a consistent, overlapping wrap pattern. Film tension is precisely controlled to prevent drum deformation.
Film Cut & Drum Exits
Once the wrapping program completes, the film is automatically cut and clamped. The radial ring returns to home position. The conveyor discharges the wrapped drum to the outfeed station. The system is immediately ready for the next drum, achieving 20-40 drums/hour throughput.
How to Choose the Right Radial Drum Wrapping Machine
Key factors for your specific operation.
| Factor | Recommendation |
|---|---|
| Drum Size Range | Standard 200L-1000L drums. Custom sizes available for smaller or larger containers. Verify your drum dimensions before ordering. |
| Throughput | Rated 20-40 drums/hour depending on drum size and wrapping program. For higher volumes, consider multiple machines or conveyor automation. |
| Load Type | Designed for cylindrical drums and barrels. For rectangular loads, standard pallet wrappers are more suitable. Can wrap single drums or drums on pallets. |
| Film Type | Uses 500mm wide machine-grade stretch film (17-25 micron). Pre-stretch ratio up to 200%. Film consumption approximately 30-50g per drum. |
| Automation Level | Semi-automatic standard (manual loading, automatic wrapping). Fully automatic conveyor-fed version available for inline production. |
| Floor Space | Footprint approximately 3000×2500mm including conveyor. Requires adequate ceiling height of 3000mm minimum for radial ring movement. |
Expert Selection Tips
- Radial wrappers are specifically designed for cylindrical loads — not suitable for rectangular pallets
- Measure your exact drum dimensions including any protrusions (bungs, handles) before ordering
- For hazardous material drums, ensure wrapping does not obscure labeling required for transport
- Consider adding label protection film for drums with important identification labels
- Radial wrapping provides superior load stability for drums compared to standard pallet wrapping
- Request factory test with your actual drums to verify wrapping quality and film consumption
Real Results from Real Customers
See how companies improved efficiency.
Chemical Distributor Cuts Film Usage by 50%
Challenge: A chemical distributor wrapping 80 drums/day of industrial solvents was using standard pallet wrappers that wasted significant film on cylindrical loads. Wrapping quality was inconsistent, with loose film causing drum movement during transit.
Solution: Installed PW-RD2000 radial drum wrapper specifically designed for cylindrical loads. Implemented optimized wrapping programs for different drum sizes. Added automatic drum centering for consistent wrapping.
Results: Film usage per drum reduced from 80g to 40g (50% reduction). Annual film savings of $15,000. Wrapping quality consistency improved to 99%. Drum movement during transit eliminated. Customer complaints about damaged drums reduced by 70%. Operator efficiency improved due to faster cycle times. Complete ROI achieved in 7 months.
Food Ingredient Manufacturer Increases Wrapping Speed by 40%
Challenge: A food ingredient manufacturer wrapping 120 drums/day of edible oils and concentrates was limited by their manual wrapping process. Each drum took 5-7 minutes to wrap manually, with inconsistent quality and high labor costs.
Solution: Deployed two PW-RD2000 radial drum wrappers with conveyor automation. Implemented standardized wrapping programs for 200L and 600L drums. Added barcode scanning for automatic program selection by drum type.
Results: Wrapping speed increased from 10 to 14 drums/hour per machine (40% improvement). Labor reduced by 3 operators across 2 shifts. Wrapping quality consistency improved to 99.5%. Film consumption reduced by 30% due to precise radial wrapping. Product damage during transit reduced by 60%. Complete ROI achieved in 6 months.
Pharmaceutical Company Achieves Validated Drum Wrapping
Challenge: A pharmaceutical manufacturer needed a validated wrapping process for drums of active pharmaceutical ingredients (APIs). Their manual wrapping could not provide the documentation and consistency required for FDA compliance and chain-of-custody.
Solution: Installed PW-RD2000 with full validation documentation (IQ/OQ/PQ). Implemented electronic batch recording for every drum wrapped. Added barcode scanning for drum tracking and traceability. Stainless steel construction for cleanroom compatibility.
Results: Wrapping process fully validated and FDA compliant. 100% electronic documentation for every drum — no manual recordkeeping. Audit preparation time reduced by 80%. Product quality consistency improved to 99.9%. System integrates seamlessly with existing pharmaceutical production line. Complete validation achieved in 3 months. Customer audit results: zero findings related to drum wrapping.
Keep Your Radial Drum Wrapping Machine Running at Peak Performance
Regular maintenance ensures years of reliable operation.
Maintenance Schedule
| Frequency | Tasks |
|---|---|
| Daily | Clean radial ring and conveyor. Check film roll. Inspect sensors. Verify emergency stops. Check ring rotation smoothness. Lubricate chain. |
| Weekly | Inspect radial ring drive belt. Clean film carriage rails. Check limit switches. Inspect electrical cabinet. Verify ring alignment. Tighten bolts. |
| Monthly | Lubricate all bearings. Inspect pre-stretch rollers. Check radial ring bearing. Inspect film cutter. Verify safety guards. Test PLC. Clean motors. |
| Quarterly | Replace drive belt if worn. Check gearbox oil. Calibrate sensors. Inspect film clamp. Verify grounding. Check conveyor rollers. |
| Annually | Gearbox oil change. Replace ring bearings. Full system inspection. Electrical test. Update firmware. Performance validation with actual drums. |
Common Troubleshooting
Symptom: Radial ring does not rotate
Cause: Drive motor overload, VFD fault, drive belt broken, or safety guard interlock triggered.
Solution: Check VFD display for error code. Reset motor overload. Inspect drive belt. Verify all safety guards closed. Check ring bearing for seizure. Contact support if VFD error persists.
Symptom: Film breaks during wrapping
Cause: Film tension too high, film quality poor, pre-stretch ratio too high, or sharp edges on drum.
Solution: Reduce film tension setting. Verify film is machine-grade 17-25 micron. Lower pre-stretch ratio. Check drum for sharp edges or burrs. Verify film roll feeds freely. Check film carriage alignment.
Symptom: Drum not centered in wrapping chamber
Cause: Centering mechanism faulty, conveyor misaligned, or sensor calibration off.
Solution: Check centering mechanism operation. Verify conveyor alignment. Calibrate photo-eye sensors. Check drum guide rails for proper positioning. Clean sensor lenses. Adjust centering parameters in PLC.
Symptom: Wrapped drum has loose film
Cause: Insufficient wrapping tension, too few overlap revolutions, or film not properly pre-stretched.
Solution: Increase film tension setting. Add 1-2 extra overlap revolutions. Verify pre-stretch carriage functioning. Check film roll loaded properly. Ensure drum is properly centered. Verify radial ring speed consistent.
Engineered for Reliability, Tested for Excellence
Every Radial Drum Wrapping Machine undergoes rigorous quality control and 48-hour testing.
CE Certified
Meets EU safety, health, and environmental standards.
ISO 9001:2015
Quality management system for consistent manufacturing.
48-Hour Run Test
Continuous testing at rated speed before shipment.
EN ISO 12100
Machinery safety standard for risk assessment and ergonomic design.
EN 60204-1
Electrical equipment safety standard for wiring, grounding, and emergency stop.
EMC Directive
Electromagnetic compatibility for emission and immunity performance.
Four-Stage Quality Control
Incoming Inspection
All materials verified against specifications.
In-Process Checks
Welding, machining, assembly verified at each stage.
Performance Testing
48-hour continuous run test with actual load.
Final Verification
Complete inspection including documentation and packaging.
Compliance Documentation Available
Every Radial Drum Wrapper comes with complete technical documentation for your compliance records:
- EU Declaration of Conformity — Signed declaration confirming compliance with EU Machinery Directive 2006/42/EC
- CE Certificate — Issued by accredited Notified Bodies (UDEM, SGS, ICR)
- Technical File — Design drawings, risk assessments, electrical schematics, and component lists
- Test Reports — 48-hour run test data, electrical safety test results, and noise measurements
- Operation & Maintenance Manual — Detailed instructions for installation, operation, and maintenance
Third-party certified by UDEM, SGS, and ICR — all accredited Notified Bodies under the EU Machinery Directive. View all certifications and patents →
Common Questions
Ready to Automate Your Packaging?
Send us your product size, daily output and floor layout. Our engineers will confirm the PW-RD2000 is the right fit and send a detailed quote within 24 hours. Free factory test with your actual products before you commit.